Yogurt Starter Culture Tube
The yogurt starter culture tube is a piece of equipment used in yogurt production to inject starter culture (yogurt bacteria) into pre-filled containers of milk using a specialized gun. This ensures precise and hygienic distribution of the culture, which is essential for consistent fermentation and high-quality yogurt production.
Types of Yogurt Starter Culture Dispensing Systems:
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Starter Culture Tube (Manual):
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Description:
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A 30-liter tank with a dispensing outlet at the bottom and a hygienic cleaning lid at the top.
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Operates using compressed air.
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Equipped with a regulated air inlet and valve for air supply.
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Includes a safety valve for system security.
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Process:
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Milk and starter culture are filled into the tank and mixed.
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The lid is closed, and the air inlet is opened.
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Operates at a pressure of approximately 1-2 bar.
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The compressed air pushes the cultured milk into pre-filled milk containers via a manual gun.
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Pump-Based Starter Culture Tube:
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Description:
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A 30-liter tank and pump are mounted on a platform.
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The pump transfers the cultured milk from the tank to the dispensing guns.
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Manual dosing is performed using the guns.
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Advantages:
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Does not require compressed air, making it safer and more reliable.
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Eliminates the risks associated with pressurized systems.
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Automatic Starter Culture Dosing Machine:
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Description:
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A fully automated system that uses a flow meter to precisely dose cultured milk in desired quantities.
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Available in 2-4 operator configurations.
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Ensures accurate and consistent dosing of starter culture.
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Importance:
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Critical for achieving the desired texture, taste, and acidity level of yogurt.
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Ensures the correct amount of starter culture is added, which is vital for product quality.
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Key Features of the Starter Culture Dosing Tank:
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Manual Dosing System:
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The operator ensures the correct amount of starter culture is added.
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Critical for achieving the desired texture, taste, and acidity level of yogurt.
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Hygienic Design:
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Made from food-grade stainless steel (typically AISI 304 or 316).
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Features hygienic connections and easy-to-clean surfaces.
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Capacity:
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Typically ranges between 20-40 liters.
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Mobility:
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Equipped with wheels for easy movement to desired locations.
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Applications:
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Industrial yogurt production facilities.
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Cheese and other fermented dairy product production.
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Small-scale milk processing plants.
Key Considerations:
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Cleaning and Sterilization: Critical for product quality and safety.
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Regular Calibration: The dosing system must be regularly calibrated to ensure accuracy.
The yogurt starter culture dosing tank is a vital piece of equipment in industrial yogurt production, enhancing efficiency and product quality. Proper selection and use optimize the production process and reduce costs.
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