Cheese Mold Washing Machine

Immersion Mold Washing System
Immersion (dip) mold washing systems are an effective method used especially for cleaning sensitive and complex molds. These systems enable the cleaning of molds by immersing them in chemical solutions or special cleaning fluids. In industrial production, mold maintenance and cleaning are of great importance for production efficiency and quality. Immersion washing systems are modern solutions developed to meet this need.

Working Principle of Immersion-Type Mold Washing System

The system consists of three immersion tanks: a caustic tank, an acid tank, and a rinsing tank. It includes a basket for transporting molds and a crane system to move the baskets between the tanks.

1. Cleaning Process

Caustic Tank:
Heated to 72-80°C using steam coils, enabling chemical dissolution. Caustic is a powerful degreaser and also a highly effective chemical against bacteria and microbes.

Acid Tank:
Heated to 60-65°C using nitric acid or similar chemicals. It safely and easily dissolves residues such as milk stone, water hardness deposits, oil, protein, lime, etc. It rinses easily and does not require additional chemicals.

Rinsing Tank:
Rinsing removes any remaining traces of acid and caustic, ensuring the molds are completely cleaned and neutralized.

The mold is immersed in the solution for a specific period. During this time, oil, dirt, residues, and other foreign substances on the mold surface are dissolved.

2. Mechanical Support

Mechanical cleaning is achieved by using a blower or external air supply connected to an air collector inside the tank, which introduces air to assist in the dissolution process.

3. Rinsing and Drying

After the cleaning process is complete, the molds are rinsed and dried, making them ready for use.

Advantages of Immersion-Type Cheese Mold Washing System

• Deep Cleaning: Even the hardest-to-reach areas of the molds are effectively cleaned.

• Time Savings: Provides faster and more efficient cleaning compared to traditional methods.

• Extends Mold Lifespan: Regular and effective cleaning prolongs the life of molds and reduces maintenance costs.

• Eco-Friendly: Modern systems use cleaning fluids that are environmentally friendly.

• Automation Capability: Fully automated systems minimize the need for human intervention.

Immersion Mold Washing System Applications

• Dairy product manufacturing facilities, dairies

• Cheese producers

Selection Criteria

• Mold dimensions and structure

• Type of residue to be cleaned (oil, resin, carbon deposits, etc.)

• Chemical properties of the cleaning fluid

• Level of system automation

• Installation and operational costs

Immersion mold washing systems have become an indispensable part of mold maintenance in industrial production. These systems ensure uninterrupted production processes, offering businesses significant time and cost advantages. With the right system selection and regular maintenance, maximum efficiency can be achieved.

Keywords: Immersion mold washing system, dip mold washing, mold washing system, mold washing tank.